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Precision metering, mixing, controlling, and dispensing for all applications.

Kirkco
Filters & Membranes

Filters & Membranes

Filters, more precisely, fluid filters, are used to separate solid particles from a gas or liquid flow. The breadth of applications is enormous: motor vehicles need oil, fuel, and air filters; activated carbon filters and respirators protect people from hazardous substances; and industrial filtration systems are critical to manufacturing, water treatment, and HVAC operations.

Kirkco engineers precision resin encapsulation and automated adhesive dispensing architectures that ensure consistent sealing, reduced scrap, and scalable automation readiness for filter OEMs.

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Filters & Membranes

Overview

Filters are used in medical technology - for example, as Dialyzers; they are needed for the filtration of drinking water; they have their place in clean room areas as well as in pharmaceutical and food production, to keep aquariums clean, and also in ventilation and air conditioning systems in residential areas.

This is just a small glimpse of the diversity in which filters do their job in almost all areas of life. Materials from which filters are made are equally varied depending on the end-use: papers, synthetic fibers, metals, non-woven materials, fiberglass, to name a few.

Nonwoven filters can be found in air conditioning and clean room systems. The blood filter is made of a bundle of 10.000-12.000 fine synthetic hollow fibers, which are embedded in a plastic housing and sealed with a polyurethane potting compound. In most cases of filter manufacturing, different components are bonded or sealed, or liquid compounds are metered in potting or casting applications. Frame material and filter media are bonded together; a seal tightness must be ensured. In the selection of the adhesive or the potting compound - in addition to the bonding performance as well as media and temperature resistance - the specification and choice of the right metering and mixing technology need to be considered carefully.

Only the application system that perfectly matches the material properties and the process requirements will provide a reliable and efficient manufacturing process.

Kirkco is a preferred supplier of adhesive and sealant processing equipment to many industries. Specifically for the filter manufacturing industry, we offer specific systems for bonding, sealing, and potting applications.

From simple manual applications to complete solutions with fully automated robot cells with integrated process control – complemented by outstanding service and spare parts availability.

Kirkco is also able to partner with many of the major adhesive manufacturers, helping to optimize processes and find new solutions for the market – for the benefit of our customers. Learn more about manufacturing applications and get convinced about our products and system solutions.

Resin Encapsulation for Industrial Filter Elements

Resin Encapsulation for Industrial Filter Elements

Kirkco engineered a resin encapsulation architecture to stabilize pleated filter media and ensure consistent sealing under high-flow conditions. Filter OEMs required repeatable encapsulation quality, reduced scrap, and scalable automation readiness. The solution uses gear-pump metering with static mixing and precise flow regulation, enabling controlled dispensing of PU or epoxy resins to fully wet and seal pleated media. Recipe-based control validates bead volume and placement on every cycle.

Automated 2K Adhesive Encapsulation for High-Volume Filter Production

A newly introduced filter design experienced rapid market adoption, driving a sharp increase in production volume. Manual encapsulation methods were no longer sufficient to maintain delivery readiness, process consistency, or cost control. Kirkco engineered a fully automated two-component adhesive encapsulation architecture to replace the manual process. The solution consists of a robot-integrated automation cell paired with a modular, servo-driven two-component dosing system. After commissioning, the automated process enabled high-output production with maximum process reliability, measurably reduced material consumption, and lower unit costs.

Read the full application: Automated 2K Filter Encapsulation

Application Architecture

Application Architecture – Resin Encapsulation for High‑Performance Filter Elements

Executive Overview

Kirkco delivered a precision resin dispensing architecture to encapsulate and stabilize pleated filter elements for industrial air and gas filtration systems.

Manufacturing Need

Secure pleated media with consistent resin distribution.

Material Strategy

Two‑component PU or epoxy processed in bulk.

System Architecture

Gear‑pump metering with static mixing and solvent‑free changeover.

Operational Value

Improved process security and higher automation readiness.

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