M Series
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M Series Hot Melt Bulk Adhesive Supply Unit
Description
The DYNAMELT M70 and M140 adhesive supply units (ASU) are computer-controlled hot-melt supply units designed on metric standards. They utilize Allen Bradley SLC (small logic controller) 500 systems and they interface with Allen Bradley’s PanelView touch screen control panel.The Dynamelt M Series ASUs are available in three cabinet sizes and offer four hopper sizes. Their microprocessor temperature control unit closely controls the temperature of hot-melt adhesive for up to 8 hoses and 8 heads. The operator selects temperature set points for up to 32 zones. The system automatically provides warnings and alarms for operator errors and system malfunctions.
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The Dynamelt system provides accurate, proportionate temperature control for the hopper, hoses and applicators. Sequential heating delays may be programmed for turn-on of the hoses and heads. A “standby” temperature program maintains the temperature zones at a lower temperature when the ASU is not in active use thus enabling rapid return to normal operation. The seven-day scheduler allows programmable automatic startup and shutdown of the ASU throughout the workweek. With these flexible temperature program features, the Dynamelt system increases adhesive life by eliminating prolonged high adhesive temperatures. It reduces energy consumption and brings the system up to normal operating temperatures in the shortest possible time.
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The SLC 500 maintains all temperature zone set points, alarms and motor parameters, as well as the scheduling parameters. The SLC’s processor (CPU) monitors the electronic circuitry and provides alarms for error conditions. A DeviceNet module provides communication to the ASU’s drives. The PanelView 600 touch screen color controller is the operator’s interface to the SLC 500 system. The temperature control can interlock the parent machine with pre-selected adhesive temperatures so that production automatically begins when adhesive temperatures are correct for the application. The temperature program allows the system temperature values to be set in a simple and timely manner.
The Dynamelt M ASU uses an extremely dependable gear pump(s) to assure a smoother and higher precision flow. The single or dual pumps are driven by individual drives.
The Dynamelt’s teflon-coated hopper accepts adhesive in all popular forms, including pellets, slugs and blocks. The ASU can accommodate air-actuated automatic applicators (heads), electric applicators, hand-held applicators and/or special applicators. Options available include pressure gauges, two drop-in grids, dual hopper, pneumatic clutches, digital pressure readout and adhesive level control.
The DM140 is also available in a high flow model.
Specifications
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| Storage/ shipping temperature | -40 ° C to 70 ° C (-40 ° F to 158 ° F) |
| Ambient service temperature | -7 ° C to 50 ° C (20 ° F to 122 ° F) |
| Noise emission | < 60 dbA at 1 meter (39 inches) |
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| Dimensions | Contact our Applications engineer |
| Number of heads/ hoses | 1 to 8 |
| Number of return hoses or auxiliary zones | 1 to 8 |
| Number of hopper temperature zones | 1 to 2 |
| Number of pump/ motors . | 1 to 4 |
| Number of (optional) drop-in grids . | 2 |
| Number of standard grids | 2 |
| Gear pumps | Zenith, 2.92 cc/rev standard |
| Enclosure | styled, durable metal, dust and splatter resistant |
| Hose connections | universal 15-pin Amphenol connectors at asu, wrench-secured fluid fittings (#6 JIC) |
| Hopper (tank) capacity | 210 kg/ 420 lb |
| Hopper construction | machined welded aluminum, Teflon impregnated |
| Filtration | hopper bottom screen, large pleated pump outlet filter |
| Weight, empty | TBD |
| Adhesive form | accepts most forms |
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| Supply voltage | 200-240 VAC/ 3p/ 50-60 Hz 380 VAC/ 3p (“Wye”, “Y” or 5-wire connection)/ 50-60 Hz |
| Minimum supply amperes | see circuit breaker size |
| Power consumption, hopper | 10,000 watts |
| Power consumption, 2 drop-in grids | 5,000 watts |
| Hopper heater type | cast in |
| Temperature control | microprocessor-based proportional integral derivative (PID) |
| Temperature sensors | 100 Ohm Platinum RTD standard 120 Ohm Nickel RTD optional |
| Electrical connectors | durable, latching connectors |
| Motor | 1/2 hp, alternating current motor, totally enclosed, fan cooled , direct drive vertical orientation, right angle gearbox |
| Maximum current available for each hose or head | 10 ampere |
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| Adhesive temperature control range | 40°C to 232°C (100°F to 450°.F) |
| Standby adhesive temperature | up to 80°C (150°F) lower than set point |
| Hopper ready adhesive temperature deviation | (factory set/ field adjustable) ± 20°C (36°F) from set point |
| Over-temperature cutoff for hopper | 232 °C (450°F) |
| Adhesive viscosity | 500 to 50,000 cps |
| Warm-up time, full hopper | approximately 0.5 hour |
| Typical adhesive melt rate (depends on adhesive used) | DM M70 = 27-95 kg/hr (59-209 lb/hr) DM M140 = 34-115 kg/hr (75-253 lb/hr) |
| Adhesive pressure | up to 68 bar (1000 psi) maximum |
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| RTD input board | 4 zones per board, modular construction |
| Line speed inputs | 1 to 4 |
| Temperature control zones | 32 maximum with solid state relays |
| Power output | |
| Hopper | 10,000 watt |
| Hose | 1200 watt |
| Applicator head | 1200 watt |
| Auxiliary | 2000 watt |
| Solid state relay input | 3-15 VDC |
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| Operator interface | Panel View 600, color |
| Temperature standby | yes |
| High and low temp alarms | yes |
| Ready interlock | yes |
| Sequential heating | yes (hopper, hose, head staged heating) |
| Sensor open alarm | yes |
| RS232 and RS485 communications capable | yes |
| Seven-day scheduler | yes |
| High temperature capable | yes |
| RPM display | yes |
| Alarm & system ready outputs (120v) | yes |
| SLC 5/04 CPU 32K | yes |
| DeviceNet module | yes |
| Standby & E-stop inputs (120v) | yes |
| Remote On/Off (120v) | yes |
| CE approval | yes |
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